Design & Production

We can work with you through the entire process of Design through Production.

Design

During the design phase we will share with you our experience and in depth knowledge of harnesses. Through this phase we assist you in developing a design which will yield a high quality, cost effective harness to meet your specific requirements. When we discover areas for improvement in design or component selection we will discuss these opportunities with you. Our objective is to help reduce your overall costs not just the cost of the harness.

Prototype

Once we have agreed upon the design of the harness we will build a prototype to validate the design. This stage of the process allows us to confirm the design in terms of the physical attributes as well as the electrical attributes.

Pre-Production

We utilize this stage for final verification of the design prior to full production. We also utilize this stage if we have quoted your harness based on your design. We want to assure that we fully understand your requirements prior to going into full production.

Production

Harnesses are built to the mutually agreed to requirements of your harness.

Production Methodologies

We take pride in the quality we build into the harnesses. We have built in checks and balances in our processes to assure you receive a harness which meets or exceeds your needs.

  • All materials utilized in the harness go through an incoming inspection process to assure the materials meet the specifications.
  • Automotive grade wire is utilized unless otherwise specified
  • Splices are ultrasonically welded and covered with adhesive lined heat shrink to assure electrical and mechanical integrity.
  • Harnesses are covered with braiding, convolute, expandable sleeving, or any combination of the three.
  • All harnesses are subjected to 100% electrical continuity testing.
  • Harnesses must pass a final inspection for physical attributes.
  • Every harness that leaves our facility is labeled with our internal work order number. This number provides traceablility back to all production documentation utilized in the assembly of the harness.
 


Qualtronics, LLC
1400 Grand Ave - Columbus, IN 47201
phone: 812-375-8880 e-mail: info@qualtronicsllc.com

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